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Motorcycle clutch how to disassemble motorcycle clutch disassembly and installation tutorial
Release date:2024.10.24

1, preparation Before starting to remove and install the motorcycle clutch, please ensure that you have worn safety protective equipment, such as helmet, goggles, gloves, etc., also need to prepare some necessary tools, such as wrenches, screwdrivers, stop loss belts, etc.


2. Remove the clutch

(1) Place the motorcycle on a flat ground, and use the pedal to hang the vehicle into neutral.

(2) Locate the support where the clutch is located, which is located under the transmission, near the engine side.

(3) Use a wrench to remove the screws on the clutch support and remove the clutch support, taking care not to damage any pipelines or interfaces.

(4) Use a wrench to remove the screws on the clutch pressure plate. After removing the pressure plate, you can see the friction plate of the clutch.

(5) Gently remove the clutch from the flywheel, making sure to avoid damage to the friction plate during this process.


3. Install the clutch

(1) Install the new clutch pressure plate on the clutch support to ensure that the interface between the pressure plate and the support is clean and free of oil.

(2) Install the new friction plate on the pressure plate. During the installation process, ensure that the contact surface between the friction plate and the pressure plate is uniform and without deviation.

(3) Reinstall the new clutch on the flywheel, in this process, to ensure that the contact surface between the clutch and the flywheel is clean and free of oil.

(4) Reinstall the clutch bracket on the transmission, tighten the screws with a wrench, and check whether all the connection parts are firm and reliable.


4, test the clutch working condition after the completion of the clutch disassembly and installation, the need to test the working condition of the clutch, hang the motorcycle into first gear, and then gently step on the accelerator, while slowly releasing the clutch pedal, if the clutch can be successfully engaged, then the installation process is correct, if there is a stuck phenomenon, May be due to improper installation or friction plate wear caused by the need to re-check and adjust. Through the above steps, you have successfully completed the disassembly and installation of the motorcycle clutch, in the daily use of the process, pay attention to regularly check the wear of the clutch, and according to the need to replace the friction sheet in time, to develop good driving habits, avoid stepping on the clutch for a long time, in order to extend the service life of the clutch.

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