Multi-cylinder engine motorcycle has advanced performance and complex structure. At present, there are not many reference materials. When the engine fails, it is often difficult to maintain.
1, fault inquiry and test run before dismantling
Any motorcycle can break down, and when it does, there are signs and outward manifestations. Before repair, maintenance personnel should be like a doctor to the patient, to the owner carefully ask the vehicle failure omen, external manifestations, may cause failure and the owner ignored the introduction of relevant factors, such as what happened before the vehicle failure and elimination. Any negligence may bring a lot of unnecessary trouble to the maintenance work. After asking clearly, the maintenance personnel must personally test run, hand touch, ear hearing, eyes, nose and smell, repeatedly experience the fault phenomenon and fault characteristics of the vehicle.
2, grasp the main fault factors, determine the parts to be disassembled
Motorcycle faults are complex and diverse, especially multi-cylinder engine motorcycle, the factors leading to the same fault are often many, and the factors interact with each other, mutual influence, fault is not easy to accurately diagnose, thoroughly excluded. For this fault, maintenance personnel should not be eager to dismantle the vehicle. First of all, according to the personal test experience, combined with the introduction of the owner, summed up all the related factors that may cause this kind of fault, and drew a causal relationship diagram. Analyze the relevant factors in the diagram, grasp the main causative factors, determine the location of the failure, and determine which parts need to be disassembled and inspected.
3, do a good job of dismantling records
According to the principle of "first outside then inside, first easy then difficult", dismantle the car in order. For the motorcycle whose structure is not very familiar, record the parts according to the order of disassembly, including adjusting the assembly position of small parts such as gaskets. Assembly diagram should be drawn for parts with complex assembly relation.
4, the same name parts do color marking
There are many namesake parts in the heat engine part of the multi-cylinder engine. Although these namesake parts look the same in structure, shape and size, the wear and deformation of the namesake parts can not be consistent after the motorcycle is used for a long time. As a cylinder of two exhaust valve wear is not consistent, if the two exhaust valve interchangeable assembly, exhaust valve and exhaust valve seat between the reliable seal. So, as far as possible, do not exchange parts of the same name. The parts of the same cylinder with the same name are painted, and the parts of the same name removed from different cylinders are placed separately.
5. Mark the timing of valve
The valve system of multi-cylinder engine is one of the most complex and critical systems of engine. The marking methods of valve timing are often different for different engines. The valve timing and ignition timing are coordinated and unified with each other. For models that are not very familiar with, before disassembly of valve mechanism, it is necessary to find out the meaning of valve timing and ignition timing marks and proofreading methods. If the marks are not on or ambiguous, remove them after marking them.
6. Loading requirements
After troubleshooting, load the car according to disassembly record, color marking, distribution timing and reverse order, ensure the sealing of engine cooling channel, oil channel, airway and sealing surface, clean scale, oil scale, carbon deposit, cooling channel, hydraulic brake pipeline air discharge clean.
In short, the structure of multi-cylinder engine motorcycle is complex, the current reference data is not much, the repair is difficult, the maintenance should not be eager to succeed, blind disassembly, should be good at analysis, method prudent, careful treatment.
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